VP Welding provides precision orbital welding services for industries that demand the highest levels of quality, consistency, and cleanliness. Based in Genoa City, WI, our certified welders use advanced orbital welding equipment to deliver repeatable, high-quality welds for stainless steel, aluminum, and specialty alloys. We proudly serve sectors such as food and beverage, pharmaceuticals, power generation, and chemical processing — where precision and purity are essential.

What Is Orbital Welding?

Orbital welding is an automated welding process in which the welding arc rotates 360 degrees around a stationary pipe or tube. This method ensures perfect, repeatable welds with minimal human variation. It’s ideal for high-purity systems and applications requiring clean, consistent welds — such as sanitary pipelines in breweries or pharmaceutical facilities.

Precision Welding for Critical Applications

VP Welding’s orbital welding capabilities are designed for systems where contamination, leaks, or imperfections are unacceptable. Our computer-controlled orbital systems ensure precise heat input, arc stability, and bead formation, resulting in flawless welds that meet or exceed industry standards like ASME BPE and ISO 3834.

Industries We Serve

Our orbital welding expertise supports a wide range of industries that require high-purity and code-compliant welds. Each project is performed under strict quality control procedures and documentation requirements to ensure reliability and traceability.

• Food and beverage processing (breweries, dairies, bottling plants)
• Pharmaceutical and biotech facilities
• Semiconductor and electronics manufacturing
• Chemical and energy production
• Water treatment and filtration systems

Advantages of Orbital Welding

By combining automation with precision control, orbital welding offers unmatched consistency and quality. This process reduces human error, eliminates spatter and oxidation, and ensures smooth internal surfaces for hygienic or high-pressure systems.

• Perfectly uniform and repeatable welds
• Eliminates contamination in sanitary environments
• Meets strict regulatory and inspection standards
• Ideal for thin-wall tubing and precision piping
• Reduces rework, downtime, and maintenance costs

State-of-the-Art Equipment and Techniques

We utilize the latest orbital welding machines equipped with advanced control systems that monitor current, voltage, travel speed, and shielding gas flow. This allows us to produce welds of exceptional quality and consistency, even in confined or hard-to-access locations. Each weld is documented, inspected, and certified before delivery.

Sanitary and High-Purity Welding

Orbital welding is the gold standard for sanitary systems where hygiene and contamination control are crucial. Our welders are trained in FDA, USDA, and ASME BPE requirements, ensuring smooth, crevice-free joints that prevent bacterial buildup and maintain process integrity. This makes our services ideal for breweries, food production lines, and pharmaceutical cleanrooms.

On-Site and In-Shop Capabilities

VP Welding offers both on-site and in-shop orbital welding services, allowing us to adapt to your project’s needs. Our mobile orbital units are equipped with power supplies, controllers, and weld heads capable of handling a range of tube diameters and materials. Whether installing a new process line or modifying an existing system, we deliver precision and efficiency every time.

Quality Control and Inspection

Every orbital weld is monitored and inspected using advanced quality assurance methods, including visual examination, borescope inspection, and non-destructive testing (NDT) as required. Weld data is recorded for traceability, ensuring full compliance with your project’s documentation and regulatory requirements.

Why Choose VP Welding for Orbital Welding?

• Certified Experts: Trained professionals with experience in sanitary and high-purity systems.
• Advanced Equipment: State-of-the-art orbital machines for precision and consistency.
• Code-Compliant: Work performed to ASME, AWS, and FDA standards.
• Flexible Service: Mobile and in-shop capabilities for any project size.
• Reliable Documentation: Complete records of weld parameters and inspection results.

Commitment to Safety and Compliance

Safety and regulatory compliance are central to every project we undertake. Our technicians follow OSHA guidelines and plant-specific safety procedures to ensure safe operations during every phase of work. We also maintain rigorous cleanliness and material-handling protocols for food-grade and pharmaceutical systems.

Custom Solutions for Complex Systems

No two projects are the same. VP Welding works closely with clients to design and execute orbital welding solutions tailored to their process requirements. Whether it’s a high-volume production line or a precision repair, our team delivers accuracy, reliability, and lasting performance with every weld.

Partner with VP Welding

When precision and consistency matter, choose VP Welding for orbital welding services you can trust. Our advanced equipment, experienced welders, and unwavering commitment to quality make us a leading choice across Wisconsin and beyond. From brewery pipelines to chemical systems, we deliver results that perform under pressure — every time.